Project evaluation and quotation
- design validation - DFM Approval
-mold production planning
- mold processing
- core processing
-mold assembled and T0 production-T0 approval -
Texturing and T1 production
- Mold check and delivery.
Mould cavity: One cavity, multi-cavity or Multi parts in one mold
Mould Core material: 718,S136,NAK80,SKD61,H13,HPM38
Runner system: Hot runner
Finish: mirror finish, matte texturing
Mold Standard: HASCO, DME, LKM
Product material: PC+ABS,PP,PC,PA6+35% FIBER,PA66,TPU,POM,PBT,PVC,HIPS,PMMA,TPE,PC/ABS, TPV, TPO,TPR,EVA,HDPE,LDPE,CPVC,PVDF,PPSU.PPS.
Quality system: ISO9001:2015
Advantage of rapid heating and cooling mold
1 . Rapid heating an cooling molds need use heat-resisting and good conductivity steel to meet fierce temperature change.
2 . Mold water ways should avoid using water proof ring , it is better water connectors directly connect to mold cores to reduce heat dispersion and guarantee safety during injection.
3 . Inner surface of mold need very high finishing to ensure mirror effect surface of plastic part.
4 . Waterways design inside mold should be reasonable and even distribution . and water ways quantity need ensure mold core's rapid heating and cooling.(Proper distance between waterways and mold core is very critical also)
5 . Special attention to the maintenance of molds should be paid after injection production , molds should be kept dry and dust free
Rapid heating and cooling injection technology features and advantages
1 . Eliminate welding line , Shrinkage mark and flow mark.
2 . Enhance the gloss on the surface of parts , so as to achieve mirror , high-black and high gloss effect , completely solve the plastic part shrinkage issue.
3 . Improve the tensile , compressive strength and surface anti-scratch performance.
4 . Reduce subsequent processing procedures(such as painting and electroplating) increase yield by 20-30%
5 . Eliminate floating fiber surface of glass fiber parts. Thin wall forming can improve of molding fluidity . Improve product quality and strength ,and reduce the injection cycle of thick wall moulding by more than 40%.
6 . For electroplate parts, it can improve part mirror effect, eliminate the welding lines , reduce the crack mark of parts to be plated and the defective rate of plating production.
7 . Eliminate parts stress mark, release internal stress of parts , improve rib marks of texture parts .
8 . Reduce injection pressure and prolong injection machine's lifespan.
9 . Eliminate hot runner mark and make injection part more perfect.